Industrial Application

Mill-Duty Resolvers & Position Control for Steel Processing

AS9100D ITAR Nadcap

Overview

Steel mills and heavy industry processing environments subject position sensors to extreme mechanical loads, temperatures exceeding 400°F, water and coolant spray, scale and dust contamination, and constant heavy vibration. Standard industrial position sensors fail rapidly under these conditions, leading to costly unplanned shutdowns.

CCC's mill-duty resolvers are specifically engineered for these demanding conditions, with high shaft load capacity, waterproof housings, and temperature ratings that match the most extreme steel processing environments.

The Challenge

Rolling mills, continuous casters, and coil processing lines require position feedback sensors that survive extreme shaft loads (hundreds of pounds overhung), water spray, temperatures from cryogenic to 400°F+, and continuous vibration — while maintaining accuracy for precise material control.

CCC's Solution

CCC's HRB Series mill-duty resolvers feature shaft specifications meeting CAM switch standards with high shaft load capacity, waterproof construction, and direct mounting for overhung loads and sprocket drives. Our high-temperature R90-11HT Series extends operating range to 400°F for applications near furnaces and reheat zones.

Key Specifications

Shaft Load

High overhung load capacity

Protection

Waterproof, mill-duty rated

Temperature

-67°F to +400°F

Mounting

Direct sprocket, CAM switch std

Output

Absolute, no battery backup

Life